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Old 07-23-2008, 10:14 AM   #19 (permalink)
Gabe15
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Default Re: home made banana paper

This product has been around a long time (various paper companies already make use of the agricultural waste from banana plantations), and it was really the lorax that wrote down the basic instructions and gave me the idea to try it myself, so thank her too!

Quote:
Originally Posted by lorax View Post

Here's how I make banana paper.

It's fairly easy if you have a mulcher, and a bit more labour intensive if you don't.

Either way, you need to chop the fibre of the stalks and leaves up fairly fine - think pieces of 1" length or less. Then put this along with enough water to more than float the fibre into a cauldron (or at least a honking big pot) and bring it to a boil, stirring constantly. I like to do this outdoors, since the smell is not the world's most appetizing.

Once it's boiled for about half an hour, take it off the fire and go in there with eggbeaters and whip it good until all of the little fibres have separated. As it cools, you'll be able to go in with your hands and help this process along. At the end you should have a pulpy slurry.

Now comes the part where you actually form up the sheets. You need screens to do this; I used to use old silkscreens, but you can just buy fine mesh and encase it in wooden frames. I make fairly large sheets all at once; if you make your own screens you can control the size of the finished paper.

Now for the really messy part - be sure to do this outdoors. Take a ladle and gently ladle the pulpy mixture onto the screens, spreading lightly and trying to make sure that you get a consistent thickness of pulp, no more than 1 milimeter (1/16th of an inch) across the entire screen. Allow this to drip off flat. I have a special table that I've made, which is just edges that I can rest the screens on, and no flat surface. My paper drips out onto the ground below it. Once it's half dry, I take fitted blocks of super-smooth wood, slot them into the screens one to each side, and press the paper under large heavy rocks. This creates a smooth and a toothed surface to the paper. It's not a necessary step, but since I use the paper for painting and sketching I like the finish.

In South Ecuador, it's so dry and windy that paper dries in one day, in the North it takes two if it doesn't rain. Once it's most of the way dry, gently peel it off of the screens and hang it by clothespins on a line to finish the drying process.

If you press, one side of your finished paper will be very smooth, and the other will have a mild tooth. If you don't press, both sides will have tooth (roughness.)

Banana Paper!
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Growing bananas in Colorado, Washington, Hawaii since 2004. Commercial banana farmer, 200+ varieties.

Last edited by Gabe15 : 07-23-2008 at 12:19 PM.
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